The need for experienced technical personnel always goes up during turn around periods and the work load on the internal maintenance staff of many Companies is stretched to its limits. Prumatech can provide the required peak resource levels in all the disciplines required during shutdowns.

This will ensure that the Shut down Turnaround Maintenance is a stress free time for all concerned.It can also provide the means by which the progress of the entire project can be monitored together with a computerized follow-up package. PRUMATECH has formulated four specialist groups to cater to the needs of turn around maintenance of Plants.

• Reciprocating Equipment Group:Reciprocating Equipment Group staffed by experienced Professional Personnel provide Turnkey Services for Preparations of Field remedial measure and major maintenance of reciprocating compressors.Preparation and execution of Preventive Maintenance Programs consisting of formal schedules and task implementation. &Refurbishment of reciprocating compressor, from cylinder resizing, instrument control calibration, modernization, complete removal, relocating alignment and regrouting the same with necessary pipe connection.
• Rotating Equipment Group:Rotating Equipment Group provides the technical supervision and mechanical personnel whom Provide specialist maintenance and assist in planning scheduling and executing the refurbishment of rotating machinery during planned Turnaround.&Perform major and minor inspection overhauls and remedial maintenance of steam turbines and centrifugal compressor and blower. Restore the equipment to the original equipment and manufacturer specification to lessen the frequency of overhaul
• Instrumentation & Electrical Group: Retrofit and upgrade of machinery instrument and controls system of machinery functions or outages Installation and commissioning of new control panel or main control panel. &Servicing of control valves and reconditioning of the instrument control valves Erection of process control instruments and commissioning the same.
• Static Equipment Group:ServicingInspection services at vendor site during manufacturing activities, Pressure testing of vessels and heat exchangers.

it is truly the Globalisation Era now and this requires many an Organisation to dismantle and relocate its plant to a more conducive business environment. This requires considerable expertise. Prumatech, with its mixture of plant engineering and materials experience is in a unique position to provide the requisite skill base for such complex tasks. By virtue of its plant engineering and materials management expertise (specialization) PRUMATECH can handle plant relocation work (including offshore too onshore) with ease. PRUMATECH adopts a five pronged approach to plant relocations.

• Equipment Audit for Usability and Maintainability
• Refurbishment
• Failure Analysis
• Erection & commissioning and follow up
• Indigenisation of Spare Parts

In the field of power projects we render assistance in Electrical Engineering in the following areas:

• High Voltage Substation
• Industrial Electrification
• Project & Process Electrifications
• Fire Engineering

Managing of all supplies and equipment used to support a plant or agency calls for an involved effort. We undertake responsibilities involving the management, from acquisition to disposal, of these. Our capability and responsibilities towards this include procurement, receipt, storage, control, issuance, inventory, and delivery of material.

The major functions that we provide include:

• Procure, Receive, issue, ship and arrange stock in proper location using machinery as needed.
• Inspect items for conformance with specifications
• Conduct inventories and maintain inventory records and reports.
• Confer with department heads, vendors, and outside agencies concerning purchases, deliveries, and acceptability of supplies.

Our warehousing specialists have knowledge and experience in all areas pertaining to Warehouse Management.

Prumatech provides clients with access to a full range of services, tailored to meet the operational requirements of both new and existing plants. Our services extend into areas often falling between the responsibilities of the client the EPC contractor and the end user. It is important that these areas are identified and addressed at the early stages of the FEED/EPC contract.

Prumatech is able to provide the necessary engineering resources to review and assist clients in the development of the overall Asset Management Plan, to address Operations and Maintenance Implementation and provide the necessary systems and procedures to support the Operations establishment team during the early phase of the project through to long term operations.

Through a unique combination of competencies, knowledge and experience, Prumatech also offers Manpower services, be it permanent staffing or secondment on a short term basis. Our relationships with a number of International recruitment companies combined with in-house recruitment capability enables us to offer clients a truly global recruitment service, specialising in the Oil & Gas, Petrochemicals, Refinery, Fine Chemicals and Power & Energy Industry. We offer experienced engineers and consultants to work in client project teams on all project phases.

Disciplines addressed are Project Management, Procurement, Planning, Cost Control, Contract Management, Basic Engineering, Detailed CAD Design, Engineering, Construction, Commissioning, Start-up and Operations including maintenance. Our aim is to support client project teams with our experienced staff or to provide recruitment services to client organisations world wide.

Prumatech have developed spreadsheets with fields to enter the key factors in order to calculate the criticality of system and individual equipment. The process is very simple and takes very little time to determine the criticality. We have experience in applying modern tools like IDEF (Integrated DEFinition method) to develop the functional block diagrams and precisely calculate the criticality.

Prumatech's trained consultants will evaluate thoroughly the current maintenance strategies that have been adopted. This study will help in arriving at the gap between what is being followed and what is desired as far as maintenance practices are concerned. We do not limit ourselves as critics in arriving at the Gaps - we also provide solutions with the corrective measures that need to be taken to improve the overall health of the plant by adopting best of breed maintenance practices.

Reliability-Centered Maintenance is a method for developing and selecting maintenance design alternatives, based on safety, operational and economic criteria. It is a method by which operators can use its failure data, system design redundancies and operating experiences to develop a flexible and effective maintenance system

Prumatech has the expertise and experience of executing RCM by making use of pre selected commercial tools for this service. RCM will enable you to optimize the operational reliability of plant equipment. The process by which we select a reliability strategy is very systematic and logical.

Risk-Based Maintenance (or RBM) uses the identical functional description of systems, sub-systems, functional failures and failure modes that RCM employs but it is different in that the criticality class is replaced with an explicit risk calculation. Some of the benefits of adopting a RBM include improved Safety and Reduced Risk, long-Term Cost Saving, improved Inspection and Maintenance Planning. In addition RBM also helps in making informed decisions

Condition Monitoring is frequently used as a Predictive or Condition-Based Maintenance technique. There is an increasing use of Condition Monitoring techniques to highlight potential equipment problems.

Condition Monitoring is the use of advanced technologies in order to determine equipment condition, and potentially predict failure. We provide services such as Vibration Measurement and Analysis which ensure avoiding unnecessary stopping and opening of an equipment, equipment life extension through trend monitoring.

At the time of refurbishment Prumatech will study the wear pattern and failure phenomenon of components which failed in the past. To avoid its recurrence a detailed failure analysis is carried out using techniques like Failure Modes Effective Analysis (FMEA) and appropriate design changes to enhance the reliability of the components are suggested.